GIGANT-IC: A NEW Way to Make Large Threads

This unique new indexable insert thread mill solution provides 4x longer tool life and unsurpassed thread finish quality - the industry's most versatile system for threads 1" - M24 and above. Emuge Gigant-ic is based on lean manufacturing principles and facilitates quick set-ups and rapid changeovers for a wide range of threading applications.

For threads 1" - M24 and above, with coolant-thru

PVD coated carbide insert application range

TiN - Aluminum, Soft low alloy steels ‹ 25 Rc, Brass, Bronze, and Copper

TiALN-T4 - Cast irons, Hard high alloy steels › 25 Rc, Mold and Tool steels, Stainless steels, Titanium, Inconel, Monel, and Hastelloy

• Partial Profile Insert Technology Only 2 inserts are required for multiple thread diameters and pitches - UN, UNC, UNF, UNEF, UNJF, UNS, M, MF, MJ, NPT, NPSM, API
• Rotatable carbide inserts with 4 useable cutting edges provide up to 4x more tool life
• Low radial cutting pressure ensures true-togauge threads
• Rigidity, security, and precision provide unsurpassed process consistency and safety for expensive workpieces
• Submicron carbide inserts with advanced cutting geometry and TiN coating allow for easy machining of all difficult materials
• Modular bar design allows for 4 bar sizes to be easily set-up and interchanged on a variety of CNC machines with Weldon style shank
• Rigid, anti-vibration body design allows for a length-to-dia-ratio to 2xD and greater
• Innovative internal coolant supply exits radially at the insert cutting edge for optimized cooling, chip evacuation and thread quality
• Inserts are rigidly affixed in a solid steel precision pocket, securely fastened with a Torx locking screw
• Fast, easy set-up, programming and maintenance

GIGANT-IC Specifications

		d1		L2	d2	L1
EDP Number	Bar Size	Cutter Diameter	Minimum Thread Diameter	Maximum Depth	Shank Diameter	Overall Length	Number Inserts
GIGANT-IC Insert Body with Weldon Style Shank
GZ340050 NEW	10	0.807	1.00" - M24	2.50	5/8"	4.57	3
GZ340001 NEW	11	0.940	1 1/8" - M30	3.00	1 1/4"	5.51	3
GZ340101 NEW	11	0.940	1 1/8" - M30	3.50	1 1/4"	5.91	3
GZ340201 NEW	11	1.293	1 1/2" - M40	3.50	1 1/4"	6.26	5
GZ340012 NEW	12	1.293	1 1/2" - M40	3.50	1 1/4"	6.10	3
GZ340112 NEW	12	1.293	1 1/2" - M40	4.50	1 1/4"	6.89	3
GZ340202 NEW	12	1.585	2.00" - M48	4.25	1 1/4"	6.77	5
GZ340153 NEW	13	1.585	2.00" - M48	4.25	1 1/4"	6.73	4
GZ340143 NEW	13	1.585	2.00" - M48	5.50	1 1/4"	8.11	4

		d1		L2	d2		L1
EDP Number	Bar Size	Cutter Diameter	Minimum Thread Diameter	Maximum Depth	Shank Diameter	Taper Shank	Overall Length	Number Inserts
GIGANT-IC Insert Body with CAT50 Shank
GZ346013 NEW	13	1.585	2.00" - M48	4.25		CAT50	9.62	4
GZ346003	13	1.585	2.00" - M48	5.50		CAT50	11.00	4
GZ346024 NEW	14	2.069	2-1/2" - M64	7.50		CAT50	13.00	4

Indexable Carbide Inserts